Understanding the 5 Different Types of Warehouse Storage Systems

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Warehouse storage

Different types of warehouse storage have different advantages. To get the best outcome in your operations, you should know what you need before picking out which warehouse storage system is right for you. For greater space utilisation, easy accessibility to inventory and improved operational productivity, efficient warehouse storage systems are essential. In view of the above, these systems are designed to meet different requirements such as temporary storing of goods or long term solutions which play a significant role in inventory management. Fabric shelters offer a warehouse storage solution when existing space has been outgrown or different storage areas are required. This is a versatile warehouse storage solution which can be customised to any company’s needs.

5 Types of Warehouse Storage Systems

1. Pallet Racking Systems

Pallet racking systems are a fundamental element of modern warehouse storage, designed to hold materials on pallets. These systems come in several types:

  • Selective Pallet Racking: This is the most common type, offering direct access to each pallet. It is best for warehouses requiring easy access to various products.
  • Double-Deep Racking: Increases storage density by storing pallets two deep, and is ideal for high density storage with fewer SKUs.
  • Push-Back Racking: Uses a system of carts on inclined rails, allowing pallets to be stored and retrieved from the same side. This is suited for last-in, first-out (LIFO) inventory systems.
  • Drive-In Racking: High-density storage for homogenous products, with forklifts entering the rack structure to access pallets. This is perfect for high turnover items stored in large quantities
  • Pallet Flow Racking: Incorporates a conveyor system within the rack, allowing pallets to move forward as the front pallet is removed. This is optimal for first-in, first-out (FIFO) inventory systems.

Pallet racking systems provide the most benefits to those that require high density and efficient storage such as the retail, manufacturing, food and beverage, and automotive industries.

2. Cantilever Racking

Cantilever racking is used to store long materials such as timber, pipes, sheets and metals. These racks do not have vertical partitions to hinder access and arrangement of bulky products. It will also be suitable for companies, especially the warehouses that handle goods that aren’t in the standard pallet dimensions. Like most warehouse type racking, this kind of racking facilitates the use of forklifts to load the rack from the front.

Cantilever racking is commonly used in industries such as construction, lumber, and steel industries mainly because the storage of long items is a requirement.

3. Mezzanine Flooring

Mezzanine floors are intermediate floors built between the main floors of a building, doubling or tripling the storage capacity without expanding the warehouse footprint. Due to the fact that they convert the vertical space of a room, mezzanine floors can increase the capacity of storage. They can be easily adapted according to certain characteristics of a warehouse or certain requirements.

Mezzanine floors are widely applicable in manufacturing industries, distribution centres, and e-commerce warehouses, where space optimisation is crucial for operational efficiency.

4. Static and Mobile Shelving

Static shelving is fixed in place and commonly used for smaller items that need regular access. This type of shelving is easy to install and cost-effective but limited in space utilisation. Static shelving is ideal for offices and retail stockrooms.

Mobile shelving is mounted on tracks and can be moved to create aisles, significantly increasing storage capacity, therefore being a great storage option for archives and warehouses needing high-density storage for small items. This offers high density storage and flexibility but can be more expensive and complex to install.

5. Multi-Tier Racking

Multi-tier racking systems maximise the vertical space of a warehouse by creating multiple levels of storage within a single system. It provides easy access to all levels and increases storage capacity without expanding the warehouse footprint. This storage solution is ideal for warehoused dealing with high volumes of small to medium-sized items.

Choosing the Right Warehouse Storage System

When selecting a warehouse storage system for your business, it is important to consider what you will need to store, the available floor space, budget, and future scalability. These warehouse layouts and your operational needs should guide your choice. Each industry and company has their own unique storage requirements, so having customisable solutions ensures a perfect storage solution for the specific needs of the business, enhancing efficiency and productivity.

Assessing your specific needs is the next step in choosing the right warehouse storage system. It requires you to evaluate the nature of your inventory, the flow of goods, and any special storage requirements (for example, temperature control, heavy-duty storage etc.) Consultations with warehouse managers and storage experts can also provide valuable insights into the best storage options.

 

Benefits of Effective Warehouse Storage Systems

Creating and maintaining the appropriate storage systems for your warehouse needs is key to effective operations. Some benefits of effective warehouse storage systems include:

  • Improved Space Utilisation: By making the most of available floor and vertical space, you can optimise existing storage capacity and reduce the need for warehouse expansion.
  • Enhanced Efficiency and Productivity: Well organised storage systems enable warehouse operations to become more efficient. Having the ability to quickly access goods reduces retrieval times, enhancing overall productivity.
  • Increased Safety and Reduced Risks of Accidents: Implementing proper storage solutions ensures goods are stored safely, reducing the risk of accidents and injuries. This is crucial for maintaining a safe working environment.
  • Better Organisation and Inventory Management: Effective storage systems improve organisation, making it easier to manage inventory and track goods. This leads to better inventory control and reduces the risk of stockouts or overstocking.

Future Trends in Warehouse Storage

As we embark on a journey into the future, in an ever changing era, the trends of warehouse storage will change. Some future trends include:

  • Emerging Technologies: Technological progress has been continuously responsible for changes in inventory management and the warehouses’ storage facilities that businesses make use of. Warehouse storage is being revolutionised by automotive systems, with automated storage and retrieval systems leading the way. The reliance on technology and automotive systems brings about improvement in efficiency, accuracy and safety.
  • Sustainable Storage Solutions: Creating a sustainable future is a vision for all companies which is why sustainability is becoming a key focus on warehouse management. Storage solutions that are energy efficient and have a low carbon footprint are gaining popularity. Fabric warehouse shelters such as those manufactured by Allshelter provide a storage solution where artificial lighting is rarely needed during the day.
  • Innovations to Look Out For: New ideas are constantly being developed within the storage industry. Innovations such as smart shelving, IoT-enabled tracking systems, and advanced inventory management software are set to revolutionise warehouse storage. When we designed and manufactured the first container mounted fabric dome shelter in Australia, this idea soon became popular amongst companies wanting extra storage space without doing extensive renovations on permanent structures.
  • Role of Fabric Container Domes and Shelters: Fabric container domes and shelters offer versatile and cost-effective storage solutions. These structures can be customised to fit various storage needs, providing weather-resistant and durable storage options.

Conclusion

It is important to choose the right storage system so as to maximise warehouse space, improve efficiency and ensure safety. From pallet racking to mezzanine flooring, each system offers unique advantages tailored to different industries and needs. Experts can help you to identify the best solutions for your warehouse so as to ensure optimal storage spaces and operational efficiency in it. As part of your comprehensive storage strategy consider integrating fabric container domes and shelters from Allshelter, which will future-proof your warehouse operations.

When companies understand different types of warehouse storage systems and their uses, they are able to make informed choices that increase their storage capacity while enhancing their operation’s overall efficiency. Successful warehouse storage solutions go beyond mere goods stocking; they involve optimising space utilisation, improving productivity and ensuring seamless operations flow.

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